DESIGN · CFD · MANUFACTURING · TEAM LEADERSHIP

FORMULA ONE IN SCHOOLS

Developing a national-final competition car through CAD, aerodynamic development, manufacturing and team leadership.

PROJECT OVERVIEW

From first involvement to leading the complete team.

My involvement in Formula One in Schools began within sponsorship and marketing before developing into a stronger interest in the technical design and manufacture of the car.

I progressed through roles in design and manufacturing before becoming Team Manager, where I combined engineering responsibilities with managing the wider team and development process.

The project developed my experience in CAD, CFD, engineering drawings, manufacturing and technical decision-making within a competitive engineering environment.

DEVELOPMENT JOURNEY

Growing responsibility through the programme.

01

Discover

Entered the programme through sponsorship and marketing, developing an initial understanding of the competition.

02

Design

Moved into CAD development and began contributing directly to the engineering of the car.

03

Manufacture

Developed a stronger understanding of how designs needed to change for practical manufacture.

04

Lead

Progressed into Team Manager while continuing to contribute technically across the vehicle.

01

VEHICLE DEVELOPMENT

National Final Car

The vehicle was developed through iterative CAD and aerodynamic analysis, with the aim of producing a competitive car while remaining within the manufacturing and competition constraints.

  • Developed the vehicle geometry using CAD.
  • Used aerodynamic analysis to refine the external surfaces.
  • Iterated the design around competition and manufacturing constraints.
  • Supported the progression of the car through to the national final.
  • Achieved a drag coefficient of 0.29.
Formula One in Schools final car render

ENGINEERING DEVELOPMENT

Using simulation to guide design rather than simply validate it.

02

COMPUTATIONAL FLUID DYNAMICS

Aerodynamic Development

CFD and aerodynamic visualisation were used to investigate the airflow around the car and support design changes throughout development.

  • Assessed airflow behaviour around the complete vehicle.
  • Used simulation results to guide geometry refinement.
  • Investigated aerodynamic performance through iterative design.
  • Developed experience using STAR-CCM+ and Autodesk Flow Design.
Formula One in Schools CFD analysis

03

TECHNICAL DOCUMENTATION

Engineering Drawings

Detailed drawings and assembly documentation were produced to communicate geometry, component interfaces and manufacturing information clearly.

04

CONCEPT DEVELOPMENT

From Sketches to CAD

The design process developed from initial sketches and component concepts into increasingly detailed CAD models and technical documentation.

  • Explored multiple vehicle concepts before detailed CAD development.
  • Used sketches to investigate packaging and aerodynamic ideas.
  • Converted design concepts into controlled CAD geometry.
  • Refined components through repeated simulation and review.
Formula One in Schools concept sketches

05

TEAM LEADERSHIP

Engineering & Team Management

Becoming Team Manager required the engineering programme to be considered alongside team organisation, communication and workload management.

01

Technical Direction

Helped guide the overall design and manufacturing direction of the vehicle.

02

Delegation

Distributed responsibilities while maintaining awareness of progress across the wider project.

03

Communication

Ensured engineering decisions and project requirements were communicated effectively within the team.

PROJECT REFLECTION

The project that started my interest in engineering.

Formula One in Schools developed my early experience in CAD, manufacturing and aerodynamic analysis while introducing me to the process of developing a complete engineering product.

Progressing into a leadership role also developed my ability to communicate technical decisions, organise work and contribute across multiple areas of a project rather than focusing on one individual component.